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Checklist

Workplace safety inspection checklist

A ten-category walkaround checklist with three response states, and an owner and a target date against every finding — because a finding without either is a note, not an action.

Regulatory status General practice. No single checklist is required by OSHA, and no single checklist is sufficient for any workplace.

This is a starting point for a routine walkaround, not a complete workplace inspection. It covers the conditions a general facility walkaround can reasonably see. It does not cover inspections that specific standards require on their own terms — periodic energy-control inspections, fall-protection equipment, cranes and hoists, respirator fit — and it cannot know what is particular about your site. Customize it before anyone walks with it.

Safety walkaround checklist

Inspection details

Walkaround

Mark exactly one of OK, Needs action or N/A for every item. Never leave a row blank — a blank could mean compliant, not looked at, or not applicable, and later nobody can tell which. Every Needs action row needs an observation, an owner and a target date on the same line.
Item OK Needs action N/A Observation — what, and where Owner and target date
Housekeeping and walking surfaces
Aisles and walkways clear and unobstructed
Floors free of spills, debris and standing water
No trip hazards from cords, hoses or stored material
Waste removed; containers not overflowing
Emergency egress, exits and lighting
Exit routes unobstructed and openable from the inside without a key
Exit signs present, legible and illuminated
Emergency lighting functions when tested
Route to the assembly point clear and known
Fire protection
Extinguishers present, accessible and unobstructed
Extinguisher inspection records current
Clearance maintained below sprinkler heads as the system was designed
Alarm pull stations and call points accessible
Electrical
Panel covers closed, secured and labelled
Working space in front of panels kept clear
No damaged cords, exposed conductors or missing cover plates
GFCI protection present where required, and tested
No temporary wiring or daisy-chained power strips in permanent use
Machine guarding
Guards in place and secure at every point of operation
Interlocks functional and not bypassed
Emergency stops accessible and operable
No makeshift or improvised guarding
PPE availability and condition
Required PPE available in the sizes people need
PPE in serviceable condition; damaged items removed
Storage clean, dry and close to where it is used
People observed wearing what the task requires
Chemical storage and labelling
Containers labelled, including secondary containers
Safety data sheets accessible to workers on shift
Incompatible materials separated
Secondary containment present where needed
Material storage and racking
Loads within the posted rack capacity
Stacks stable and within height limits
Nothing stored blocking exits, panels or equipment
Racking undamaged; no bent or struck uprights
Tools and equipment
Hand and power tools in serviceable condition with guards fitted
Damaged tools tagged and removed from service
Cords, plugs and switches intact
Equipment inspection records current
Signage and communication
Required warning signs posted and legible
Safety notices current, not superseded
Emergency contact information posted
Information in a form the whole workforce can read

Close-out

Of 41 on this sheet, plus anything you added.
The tracker, log or system the owners will actually be held to.

Workplace safety inspection checklist — ehstec.com/resources/workplace-safety-inspection-checklist · Published 23 September 2026. A starting point, not a complete inspection. Customize before use. Completing it does not establish compliance.

How to use it

  1. Customize it first. Delete what does not apply to your site and add what this list has never heard of — your processes, your equipment, the thing that went wrong last year.
  2. Walk the area, do not sit with the sheet. The checklist is a prompt for looking, not a substitute for it.
  3. Mark every row. One of the three states, every time.
  4. Write the observation where you saw it. "Cord damaged" is not actionable; "extension cord to bench grinder, outer jacket split near plug, bay 3" is.
  5. Give every finding an owner and a date before you leave. Assigning it later means assigning it never.
  6. Record where the actions went. The close-out box asks this because a finding that leaves the sheet and lands nowhere is the most common failure of the whole exercise.

Why three response states and not five

A repeated walkaround is only worth anything if this month can be compared with last month. Wide scales — good / fair / poor / marginal / unacceptable — get applied differently by different inspectors, and differently by the same inspector on a Friday, so the comparison quietly stops meaning anything. Three states force the only decision that drives what happens next: does something need to be done about this, or not?

N/A gets its own column for the same reason. A blank row is ambiguous between compliant, not looked at, and not applicable. Those are three different facts, and only one of them is reassuring.

A finding without an owner is a note

The observation, owner and target date sit on the same line as the failed item deliberately. Once those three fields are separated from the finding — onto a summary page, into an email, into someone's memory — the link between what was seen and who is fixing it starts decaying immediately. Keeping them together is the difference between an inspection programme and a filing habit.

What this checklist does not do

  • It is generic and must be customized. It does not know your equipment, your processes or your hazards.
  • It does not cover standard-specific inspections. Periodic energy-control inspections, fall-protection equipment, cranes and hoists, and respirator fit testing each carry their own requirements, frequencies and records. None of them are on this sheet.
  • Where a frequency is set, it is set elsewhere. Powered industrial trucks must be examined at least daily under 1910.178(q)(7), and portable fire extinguishers inspected monthly under 1910.157(e)(2). A walkaround does not replace either.
  • A completed checklist does not prove a workplace is safe. It records what one person saw in one area at one time.
  • Items absent from this list may still be hazards. Nothing here is exhaustive, and treating it as exhaustive is the failure mode this page most wants to avoid.

Sources

This is a checklist, not legal advice

Nothing here is endorsed, approved or reviewed by OSHA, and completing a walkaround does not make an employer compliant with any standard. Which inspections your workplace requires, how often, and what records they need are determined by the standards that apply to you. See our editorial standards for how this content is written and reviewed.

Running walkarounds in EHSTEC

EHSTEC's form designer builds checklists like this one, schedules them so the walkaround happens without anyone remembering to ask, and turns a failed item into a corrective action with an owner and a due date attached to the finding that produced it. The close-out question on the sheet — where did the actions go — stops being a question. See how inspections work in EHSTEC.

EHSTEC

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